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Lower Than 5% Impedance Tolerance Achievable With Candors Process

Today’s digital signal processing uses higher clock frequencies and shorter signal transition times. PCB tracks must be considered transmission lines with regulated impedance, reducing any errors or signal loss within the circuit boards. The dimensions, materials, and configurations of the PCB control impedance.

 

Controlled impedance is one of the fundamental aspects of modern electronics. It is pivotal in PCB design, ensuring reliable and efficient signal transmission across electronic devices. The increasing complexity and speed of electronic circuits create a need for controlled impedance, and this design is not just a matter of technical precision—controlled impedance matching is a must for achieving consistent signal performance and minimizing signal distortion. Proper impedance matching ensures that every signal propagates with minimal loss, reflections, or interference, which allows these electronic devices to function properly. 

 

Aerospace, automotive, telecommunications, and consumer electronics all require controlled impedance. It is vital for enhancing signal quality and reducing signal degradation, ultimately enabling reliable and seamless operation of various electronic systems. Think of controlled impedance as the linchpin that holds the intricate web of high-speed data communication together, ensuring that signals arrive where they should be on time.

How We Achieve Our Tight Tolerances

Candor uses Polars CITS500s Controlled Impedance Test System, with this system Candor is able to determine the characteristic impedance of traces to ensure products meet customer standards. Candor can reach up to 2% tolerance of impedance controlled traces thanks to Panel Plating and Continuous Foil Lamination.

Uniform Plating

Candor uses a panel plating process that gives uniform plating across all boards which is needed for uniform signal propagation, keeping impedance tolarances withing required levels.

Dielectric Layer Consistency

To get a smooth and consistent dielectric layer Candor uses continuous foil lamination with induction heating to maintain temperature across B-Stage pre-pregs. This results in a consistent dielectric layer thickness, allowing for uniform signal propagation with minimal track impedance variation.

What Is the Application?

Impedance Control should be considered when dealing with high speed/frequency digital and analog circuits. Designers specify these types of PCBs whenever the edge speeds of digital signals are faster than 1ns, or analog signals climb above 300MHz.

Quality Assurance Processes 

Candor consistently sets the bar for PCB manufacturing, creating quality circuit boards via a thorough process that meets or exceeds global standards. Our certifications promote the reliability of our products and services, and we maintain a strict testing process that prioritizes high-quality PCBs and interconnection solutions.

As our world continues to change, so too must technology rise to meet these changes. Candor’s quality process is never static, and we are constantly working to improve our services, capabilities, and methods to ensure that all our PCBs are high-tech and up-to-date.

In addition to our quality assurance standards, Candor cares about cost, environmental quality, and ecological footprint. We have implemented several eco-friendly manufacturing processes that allow us to be a “green business,” providing you and your company peace of mind.

To further ensure that our customers are receiving the most from Candor, we value trustworthy customer service. Our team of engineers communicates and collaborates with customers in real-time, ensuring that each client receives the product they deserve. With reliable global shipping, you can rest assured that you will get your PCB on time.

Would you like to learn more about our quality management system and the process behind our quality assurance testing? Frequent and routine checks eliminate the risk of faulty, ineffective, or undesirable products, and we feature a step-by-step process on our Quality Assurance Process page. All of our materials are eco-friendly, and in addition to frequent quality checks, we use only high-quality equipment and materials to assemble your PCBs.

  • We are ISO 9001:2015 certified, meaning we can provide products and services that will consistently satisfy our customers. 
  • We are GRCP certified, indicating our business complies with standards such as ethics, governance, compliance, strategies, and more. This certificate also means our product is approved for military and aerospace use. 
  • We have been a member of the Industry for Printed Circuits (IPC) since 2001. To this day, Candor continues to follow the standards of this organization. 
  • Our products have received a Simplified UL Product Approval. This certificate indicates our products are safe, consistent, and robust. 
  • Candor’s products, manufacturing process, and materials meet the standards for the Reduction of Hazardous Substances (RoHS). Not only are our products environmentally friendly, but they are also safe for you and our dedicated team of workers. 

We’re not the only ones who believe in our PCB quality assurance—these organizations do, too. So if you’re looking for a trustworthy printed circuit board manufacturer, Candor is the way to go. 

We’ve worked with Candor for over twenty years, and continue to be happy working with them. They are our first choice for PCB’s and provide a reliable and quality product. Candor has helped us create a number of special boards for our products with environmental issues such as dielectric, thermal and humidity requirements. They always provide on time service and good feedback whenever questions are raised. Candor always adapts to our needs and requirements making it easy to work with them.

Dana L.,  

“I have been using Candor for over a decade and there are always there for customers. The customer service and engineering group it up there with the TOP GUNS. If the customers have any issues Candor is there for you to make it right. The board quality and manufacturability ability is top notch and have solutions to your needs. “

T.O.,  

Frequently Asked Questions

What is impedance control in PCBs?

Impedance control is the process of matching PCB locations and trace dimensions with the unique properties of the substrate material. This ensures that the strength of the traveling signal is within the required range. As device switching speeds increase, engineers are confronted with signal integrity problems—this means that most devices will face SI issues eventually.

PCB traces cannot be treated as a simple point-to-point connection. Engineers now consider traces to be transmission lines, and impedance matching is necessary to lessen and hopefully eliminate the impact on signal integrity. Good design practices and innovative approaches lessen signal integrity issues, mitigating problems and creating more stable PCBs.

Why is impedance control important in PCB design?

Controlled impedance isn’t just a matter of technical precision—it’s necessary for achieving consistent signal performance and reducing signal integrity issues. This fundamental aspect of modern PCB design is pivotal in ensuring efficient signal transmission and reliability, reducing interference, preventing loss and reflections, and allowing technologies and electronic devices to function as intended.

Aerospace, telecommunications, automotive, and consumer electronics all benefit from improved impedance control, which is vital for enhancing signal quality and reducing signal degradation. Constantly improving the capabilities of impedance control improves PCB design as a whole, ensuring that products are faster, safer, and more reliable.

What are common applications that require impedance-controlled boards?

We have established that impedance control is essential to signal integrity in PCBs, especially for high-frequency usage. Many high-frequency applications such as computers, phones, digital and analog telecommunications, tablets, video game consoles, and more have extremely complex designs that require controlled impedance to protect data from damage and provide a clear signal.

The significance of controlled impedance:

  • Regulates the flow of electricity in the PCB.
  • Controls the electrical flow as the device requires.
  • Stabilizes the signal integrity in complex designs.
  • Stabilizes high-frequency signals.
  • Ensures maximum signal integrity in PCBs.

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